Are Electric Bikes More Likely to Get Stolen? Even youturn to GoogleTranslate for help, you may still unclear as to what exactly the translated labelmeans. If you have any questions on it, please leave comments below this post. The chief editor of this site, eBikeBuster. After completing my graduation in mechanical engineering, I worked for a renowned e-bike manufacturing company as a technician. This type of controller is typically found on hub motored bikes, and particularly on folding bikes or any bike with an internal frame battery. Picture1: The normal ebike motor controller in web. The nextcable that were going to talk about is: speed switch cable. However, the resetting procedure is a bit tricky because many foreign manufacturers use different parameters. Since the e-bike controller is directly connected to the battery and motor, manufacturers find it easier to mount the device on the frame. Now let set up your Multimeter for testing. If you heard a peep sound this means that you have a short in this line. As a result, you have to play around with the wiring until the wheels rolling in the right direction (and it does so smoothly). To choose the right type of controller for your e-bike, it is important to know the type of controller available. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. To people who have one of those things, it's like changing windshield wipers or something. So, its best just to follow the manufacturers guide to rest your e-bike properly. Please note, comments must be approved before they are published. So next time, when you turn your bike on, it will run the changed directions. And they can connect together. thats good news controllers have developed more than the self learn ones I have had, it might be almost 2 years since I've used them. Best heat sinking with thicker Heat sink Aluminium Plate, Anodized Aluminium Controller Case against scratch, Power supply: 36V/48V/60V/72V, MAX DC current: 45A, Max phase current: 70A, Rated Power: 36V 1100W/ 48V 1500W/ 60V 1900W/ 72V 2200W, Peak Power: 36V 1600W/ 48V 2100W/ 60V 2700W/ 72V 3200W, Rotor Position Detecting Method: Hall sensor, Mobile phone App or computer software can communicate with the controller to modify parameter. It's got a white and blackwires on it: low brake. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. Previous versions had non-automatic self-learning, where you have to connect a couple of wires and do a self learning procedure. If youre having issues with your e-bike controller, you can detect the problem using two simple methods. However. For a better experience, please enable JavaScript in your browser before proceeding. Thanks for visiting my blog It's often used when you're planning to upgrade your ebike with a new brushless DC motor controller. I think that there's been a process of just copying what works from one manufacturer to another, given the close similarity in the internal circuitry. In the past, Ive accomplished this by both putting them inside the motor as well as outside on 3D printed mounts and cute sensor holder rings. There appears to be some confusion on how the mode is used (example and another), and as a result I havent seen it frequently mentioned. To test your controller fast I suggest that you test one battery line with all the other lines of the controller first then test the second line with the other lines. Oh hell yes. Then, here is information about the hall sensorconnector. Controller Advantage: 1.Programmable Sine Wave Controller which support big current and smart match with each motor through self-learning, works with high efficiency, less noise, and lower energy consumption, which makes your electric vehicles or electric motorcycles more comfortable and easier to control, give you best pedal experience Step 2: Set the multimeter reading. When you power on the system and connect these two wires together, youll reverse whatever direction of spinning is programmed into the controller. Connect the black multimeter probe to the negative line of the battery. These are generic replacement controllers for electric bicycles, moped, and scooters made and used by the millions in China. We begin with a picture of the rear of a Jasontroller, where the mysterious Chinese sticker is located. As we had mentioned earlier the controller is the brain or if you wish to say the CPU of your ebike. Instead, it can be your throttle connection that is not done properly. Remove the connector and match the color of the wires. Although this seems convenient and highly recommended, repairing or replacing the controller would also mean taking apart the motor as well. Throttle lines are the connections between your ebike throttle & controller. Of course, now I also really want to start selling these sensor holders and boards. The controller has to be fitted to the other parts. R/C type aircraft and car ESCs just arent the same in this regard; more details can be found in my Instructable on the matter. You must log in or register to reply here. A typical multimeter is also known as a volt-ohm-milliammeter, and it can measure multiple electric properties such as voltage, resistance, and current. My most recent favorite has been the Jasontroller electric bike controller. Heres the thing: If you buy a pre-configured kit, you simply put everything together and youre all set to go. Some combinations will result in the motor vibrating or not moving, but the current rises rapidly with throttle bad. So properly connecting the battery is the key. This means you have to be moving before you can move. Thank you! The most common and popular controller types are: The Brushed DC Motor controller features stators with permanent magnets and rotors with windings like the brushless design. Some combinations will result in the motor running backward bad. Theres a lot of lore caught in the interwebz, so its nice to see some truth. You must log in or register to reply here. Note that your shady-ass generic Chinese e-bike controller may be different. It's often used when you're planning to upgrade your ebike with a new brushlessDC motor controller. Write down the combinations youve tested in a notebook or on a piece of paper so you dont do redundant work. Some High-quality controllers have great heat resistance, but you can easily fix the issue if your controller gets overheated even after a quick ride. Apply the throttle and check the spinning direction. Therefore, if you find your motor is not moving properly, check your throttle connection, whether you connect the wires properly. Its all about having the right display model based on the type of controller. And they have connectors on them andthey can connect together like so, Let me show youthe normal ESC with two white wire cables. 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The sensors are only used for low-speed and stall conditions. There is no more playing the keep-it-change-it-flip-it game with sensor vs. phase combinations. Our designed friendly interface of the programmable motor controller makes you set the parameters, conduct the tests and obtain the diagnostic info easily and quickly. Parameter modifications and settings are available through Mobile phone via Bluetooth or computer via USB data cable, CAN BUS is optional to communicate with body instrument and BMS. The intention is to make an index like my copier motors spreadsheet. Lastly, we have the buffing mid-drive controller which is used on mid-drive ebikes. Same with the halls wires, with one exception. Check whether the motor moves in the right order. (eg, if yourcontroller isprogrammed to run forward so whenyou connect this wire together it will runwheels backward you can hear themotor running but the wheelsnot turning. The first start is false and runs sensorlessly, but the next start is properly adapted to the new sensor arrangement. Sohow to figure out the function of the controller? Usually you may come across a problem that theDC controllerdoesnot come with a user menu, sometimes auser manual isn't bright on the box butit's all in Chinese, so the instruction is pretty muchuseless. In this setup, I used some connector pins from a serial connector to make swapping even quicker. My bike has 6 hall wires. The "automatic switch" from sensored to sensorless with these controllers isn't usually by design, it's just an accident of crudely OR'ing the zero crossing detector outputs with the Hall sensor outputs. which you cannot really push off without compromising the function of the vehicle. Built-in various protection: locked-rotor protection, over-current protection, overload protection, over-temperature protection, speed protection, over-voltage protection, under-voltage protection and so on, effectively ensuring the safety of electronic control system and vehicle. If you buy through the links in our posts, we may earn a commission. Wow. Connect one end of the throttle cable to one terminal on the controller, and connect the other end to an output on your bike's handlebars or rear wheel hub (or frame). So, this reliable controller offers higher torque and control over speed than the BDC design. BDC motor controllers are commonly seen on smaller electric-powered vehicles like e-bikes and scooters. Amazon.com : CONHIS MOTOR Ebike 48V 52V 60V 72V 1000W-3000W 45A 3-Mode Sine Wave Motor and Speed Controller with Colorful LCD Display (with UKC-1 Display) : Sports & Outdoors Sports & Outdoors Sports Cycling Bikes Electric Bicycles $17999 FREE delivery June 6 - 16. Safety brake blocks the connection instantly when it matters. And, it manages all the functions of your bike effectively. Turn controller on. What should the motor and sensor arrangement be? Please ask questions on the forum, rather than by PM, as it helps others and you'll get a better range of answers. As an Amazon Associate, Bicylo.com earns from qualifying purchases. Please note that every line may have more than one cable so make sure to test every cable. For the 3 phase wires (motor cables in ESC), there are 6 possible combinations of wiring to the controller. Signup to get amazing and latest product and on sale information! Be sure to use the "self learning" function by connecting the two green wires. The Wuxi Technology controller circuit diagram you referred to (the avdweb link) is a good source and somewhere on here there is a copy of the Xiechang circuit diagram (I have a copy on my other PC somewhere, I'll try and dig it out later). 3. Lastly, all you need to do is check whether the motor moves in the right order. Hall sensors introduce significant timing lag at higher speeds, and the optimal sensor position also changes with speed and load. I just purchased controller from alibaba website. So, connecting it to the controller is a must to confirm your safety when you are on the run. This is a normal brushless DCcontroller thatwe can get in market. In most cases, you need to set the C5 and C10 parameters to default (1\Y) to perform this action. The motor compartment is combined with two wires, and one of them is blue, and the other one is yellow. A Brushless DC motor controller comes with stators, permanent magnets, and rotors, but it doesnt feature any commutator or brush. Special offers and product promotions . Controller USB Connection Driver, Application Program and Manual (Controller connect with computer by USB Cable), Controller USB Connection Driver Download (32bit), Controller USB Connection Driver Download (64bit), (2). This controller set up is extremely common because its easy to slide a battery on to. It is now my goal to explain how the mode is used and what its limits are. Perhaps that will be a product line parallel to RageBridge. The different colors act as indicators of their right adjustment. (Answered) the reason why ebike controllers overheat & solutions to avoid overheating. Then unplug the wires, and the controller remembers the settings it learned. 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Then, explaining the process of lining up the 3 sensor bits with the 6 internal states of the 3 phase motor usually takes at least half an hour and much confusion without knowing the way the motor was wound (i.e. Most of the controller includes around eight different connecting compartments combined with a single or more than one wire that come in different colors. (Answered) explain the reason why ebike can go backward due to ebike controller cabling issue, How to Solve ebike Controller Overheating? These are generic replacement controllers for electric bicycles, moped, and scooters made and used by the millions in China. If direction is wrong, twist throttle little and release. if you do learn from your mistakes, i should be a genius by now. Heres my Rig of Science that I set up. An ebike motor controller is a specific component that connects the electrical parts to make the bike perform better. I own a controller with self learning. Ebike Controller Self Learning. There are 7 in total. The next cable I want to talk about is the throttle cable. Hello, this is Evan Larry. As long as you have researched how to test the controller for your electric bike at home, you most likely have a problem with the ebike and suspect that the cause is the controller or trying to make sure that your electric bike controller is working properly. Controller Connection Diagram Download, 2. 72V 3000W electric motor With BLDC Controller 3-speed throttle For Electric Scooter ebike E-Car Engine Motorcycle Part. Multi functions: Smart match with different motor, 5-speed level for throttle and PAS, Speed limit, reverse, anti-thief, Regenerative Braking, Electric Braking, Keyless start and etc. June 11, 2020 This is a basic tutorial to teach you each connector function of a brushless DC motor controller. Usually in the case of an inertial load, the slow bobbing of the rotor is not strong enough to cause any significant motion and the startup fails. Bicylo is reader-supported. This site is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Both are equally rough. 1.Programmable Sine Wave Controller which support big current and smart match with each motor through self-learning, works with high efficiency, less noise, and lower energy consumption, which makes your electric vehicles or electric motorcycles more comfortable and easier to control, give you best pedal experience . Therere two connectors, one is anti-theft power connector, and another one is anti-theft signal connector, its used for security protection of your bike. JavaScript is disabled. Details Or fastest delivery May 31 - June 5. It should reverse direction on its own. It dictates where to send the power from the battery and how much power to send. They are eco-friendly, cost-effective, and provide an efficient and fun way to move around the city. Lastly, most of the controllers also have a PAS (Pedal Assist System)connector, which is used for assembly a pedal throttle. But it might not be the motor connection. The transition between sensored and sensorless mode also becomes less smooth. Often with self learn the wires will all be the same color anyway. Once you successfully connect the battery and the motor with the controller, you have done ninety-nine percent of your controller setup. This neat little feature will save alot of time and effort in vehicle construction. that's because inside the motor it's gotears that prevent the wheel from runningbackward but you can hear the motorrunning and it's running backward.).