Testing the controller on the bike and 2. Configure the settings for your ride by choosing a mode and profile. [ ThrI->Cruise Hld ]Sets the throttle voltage range for auto cruise to consider the throttle 'stationary'. How do I test my ebike controller with meter? This option is present only for torque sensor types. For example, a 200A 50mV shunt has a resistance of 50mV/200A = 0.25mOhm. The best way to ensure you are buying the right controller is to pay attention to the make and model of your e-bike. The CA3-13v1S code is for devices featuring just a solar shunt and has a 10Hz fast data log rate. This is equal to the number of magnets on simple magnetic ring cadence wheels. [ AuxD->Function ]Chooser to select the controlling effect of the digital control. First, you will want to look at your e-bike and make sure it is compatible with a controller. This feature allows the console to be advanced to other screens without the need to manually return to the Main Screen - the CA will do so automatically after about 12 seconds. Setup can be a little daunting if youre not familiar with it, but its really not that difficult. [ AuxA->Lo Sw Level ]This setting is preset only for switches configured for a limiting function (non-Preset). This option is not present if no AuxD device is installed. [ PLim->AGain ]Feedback gain for the current control loop. Specifies the voltage offset above the baseline voltage at which the pot will be considered to be at MINIMUM setting. Basic PAS: The sensor is a simple cadence sensor, which provides pulses when the cranks are pedaled. Serial Transmit (Tx):This is the 0-5V TTL serial data transmission line. We've seen more than our fair share of ebike issues come and go over the years - from shot ball bearings, seized freewheels and stripped threads to defective hall sensors, blown mosfets and connector issues. Torque: In this PAS mode, the motor power scales in proportion to the human power as measured by the torque sensor. Handling time of E-bike or electric bike kits please check on their product page. Therefore, you will require the controller wiring diagram to know how to connect ebike controller. [ Misc->Defaults ]Chooser to save or restore all settings from a protected non-editable region of memory. I started this blog to help people solve easy automotive issues that have DIY solutions. It can also be used to have cadence based control of motor torque with torque throttle controllers such as the Phaserunner. You can also share more tips and tricks for other readers if you want. For your better convenience, we are providing the guidelines for finding the best for your electric bike. It allows the rider to control the speed at which the ebike generally travels through a mounted e-bike display, which helps elevate the user experience. Most of the controller includes around eight different connecting compartments combined with a single or more than one wire that come in different colors. components that make up an ebike or any BLDC motor system. This allows a preset to be defined as a 'default' to initialize other lower numbered presets but not be selectable for modification. Ready to modify your electric bike? A throttle slider icon shows visually where your input throttle is at, switching to a flashing mode if throttle auto-cruise is latched, and then to a brake lever if ebrakes are engaged. So, youll be able to bike for longer distances with less fatigue and less need for rest. The table below shows VltCutoff range for common nominal pack voltages, and applies equally well to lithium, lead, and nickel batteries. Each item is listed in sequence with a brief description and checkbox. Motors, batteries, displays and apps. This can be accessed by pressing the button on the display or via a mobile app. But whats the difference between, Read More Can I Upgrade My ebike Controller? NiMH: Nickel Metal Hydride; use this option for Nickel Cadmium (NiCad) as well. Now that we know what an ebike controller is, we can look into how to test if its working. The controller of an electric bike is the one that connects all the electronic components altogether. Sensors with more poles give brisker response because the CA gets sensor pulses more quickly, and can use shorter threshold times. We also share information about your use of our site with our social media, advertising and analytics partners. The default values (min 1.0V, max 4.0V) are broadly suitable for hall effect throttles, though you can tweak them to vary the deadbands at either end or to accommodate potentiometer and other throttle types. A higher number results in the power scaling back more abruptly when voltage falls below the VltCutoff. In most countries, electric bikes are classified as bicycles, and as such, they are subject to the same speed limit restrictions as traditional bicycles. It also ensures that the battery cycle counter is accurate and gives you more immediate wh/km trip statistics. Automotive is both my passion and profession. It is a 10V bus rather than a 5V supply since some sensors (eg Sempu, NCTE, Thun) require at least 10V in order to operate. Youll find that riding on an e-bike feels much more comfortable and enjoyable once everything is properly adjusted. Please allow 1-3cm measuring deviation due to manual measurement. The controller is the heart of the e-bike and plays a major role in the acceleration, speed, and battery life of the bike. Its a simple operation of checking out all the aspects of your ebike overall. Only 12 left in stock - order soon. The best part is with the help of this controller people with joint issues can conveniently use electric bikes. He won numerous national and international titles during his career and also competed in road racing events such as the Tour de France and the Giro d'Italia. Of particular interest would be sections 6 (tips and tricks) and the appendices, which go over how to hook up a V3 Cycle Analyst to controllers that don't have a CA plug, how to log trip data with a smartphone, how to tune the PID speed control feedback loops, and numerous other topics. It controls the speed and power of the bike, helping you to ride at a comfortable pace. It is similar to a moped, but with a rechargeable battery. No Assist: No assist is provided of any kind. Each preset can be given its own name, and switching between presets is easily achieved either via an Aux Input device or by holding the left button and tapping the right button. The Cycle Analyst reads the vehicle speed by timing pulses that come into the speed sensor input line. A controller is the most essential feature of an electric bike. ( not include theColony or dependency islands), 18-35 days ( the UPS or DPD or other Logistics companies could pick it up after completing the customs clearance, it may take 10-25 days before picking up). [ Stat->TotWhrs ]*Total lifetime Watt-hours pulled from the (A) or (B) battery pack. 350w Brushless Motor Controller, 36V/48V 350W Electric Bicycle Brushless Motor Speed Controller Fit for E-Bike and Scooter. PO BOX; affiliated islands, remote areas: 006-009; PUERTO RICO AND VIRGIN ISLANDS; 966-969 HAWAII AND GUAM995-999 ALASKA,etc. MXUS 3000W High Speed Brushless Electric Bike Rear Hub Motor, MXUS 1000W High Speed Brushless Electric Bike Rear Hub Motor, KT Controller 36V 48V 250W/350W/500W/750W Electric bicycle controller, Controller 60V 3000W or 72V 3000W Electric bicycle controller, USB Rechargeable Light Waterproof Handlebar Bike Light. To have higher utilization of power voltage square wave controllers are the best. If you have any questions regarding your purchase or its warranty, pleasechat with us one lineor email to [emailprotected]. Adjusting the maximum speed limit on your ebike is an important safety precaution. Replacing the controller may solve the issue. [ Cal->VScale ]This setting calibrates CA voltage measurement. Copyright 2018 CQ Group, ELECYCLE, Inc. All rights reserved. This is done by pressing and holding the right button until the RESET message shows up. The two most common accessories for the V3 Cycle Analyst are the Auxilliary Input controls and PAS/Torque sensors,and information on the selection and setup of those devices is in the just linked pages rather than here. Once you have found the right controller, its important to set it up. This setting typically ranges from 0.1V to less than a volt and can be tuned to set the point where the potentiometer crosses 0%. First, determine your bikes battery voltage by measuring the voltage with a voltage tester. It has the major electronic chips that allow it to maintain control over the batteries and peripheral components. The controller is basically a small computer, which monitors and controls all the motor functions of the bike. If we have accidentally sent you the wrong item, you do as below. [Default]. [Prst->PresetName]*Chooser to select one of several fixed names for each preset. Your question might be answered by sellers, manufacturers, or customers who bought this product. 1-Btn: A one button control is installed. What Is An Ebike Controller? This includes selecting up to 13 different items in the custom view field on the main screen (where Ah and Distance are normally shown), the ability to hide any screens you don't care to see both while moving and while stopped, and the ability to automatically return to the main dispaly after a certain time. Enter the URL of the video from Youtube or Vimeo. If set too close to the actual minimum voltage signal, electrical noise can make it appear that the throttle is briefly open and so cause the CA to disengage autocruise or briefly disable PAS output resulting in momentary power loss. Sold by wuduofanbin and ships from Amazon Fulfillment. We will also provide a troubleshooting guide should, Read More How to Reset your EBike Controller: The Easy WayContinue, Are you searching for a way to troubleshoot issues with your e-bike? E-bikes are those options. Skip to the beginning of the images gallery, Portable E-bike Scooter Brushless Motor Controller Ebike Tester, If you have any questions regarding your purchase or its warranty, pleasechat with us one lineor email to, Add your own photos with this product (jpg, jpeg, png). This can include a throttle or a sensor. These settings refer to the operator throttle plugged into the black 3-pin connector of the Cycle Analyst. Still and Moving flags are honored so that either Main or the next right unmasked screen is displayed. This setting is populated automatically when a known sensor type is selected. The controller serves as the brain of the e-bike, controlling its speed, power output, and other vital functions. Many people opt for this tester because it doesnt just test the controller. $("h2").siblings("h2").each(function () { The Solarcategory is for firmware intended for solar EV applications, in which the normal auxiliary input plug is used as a second current sensor. If an item is returned that does not meet the above criteria, the return will be declined and the item returned to you. The preview line shows the range of this output throttle from min to max, whether it is is a voltage signal typically used for ebike motor controllers, or a pulse based signal common in RC speed controllers . Speed (kph): User throttle directly controls the speed of the bike from 0 to the value in MaxSpeed. Please try again. This setting determines the 100% power setting for Power Throttle or Aux Input power scaling. 3. Holding the throttle steady for the configured time causes the throttle slider on the main screen to flash indicating that autocruise is engaged and the throttle can be released. It monitors the voltage of the battery, and when the voltage gets too high, it shuts the moor down. Batts A&B: Allows selection between two different battery packs. The controller is responsible for converting the electrical energy from the battery into mechanical energy that turns the wheels. Tap to see more details about this product, Review most important product information, Health & fitness magazines included in Kindle Unlimited, AD-808 12V & 24V Car Battery Tester - Except for providing a quick reading to determine if a vehicle battery needs a jump or replacing, It can also test the alternator output status to avoid damaging the battery because of overcharge or incomplete charge. Next, connect the battery to the controller and plug in the controllers power cable. The table below shows the series cell count for common nominal battery voltages. Area 13 116K subscribers Join Subscribe 866 52K views 3 years ago Invest in Area 13 https://www.startengine.com/area13-eb.. Note: The Sempu BB is manufactured with two different interface styles. The hardware configuration of both basic Cadence PAS sensors and torque sensors is done in the PAS Device setup menu. Full content visible, double tap to read brief content. A good controller will last for many years and provide. The controller also stores the power which is generated through regenerative braking. The analog mode can be either a potentiometer or a fixed 2 or 3 position switch which changes voltage based on switch. This article will solve your problems related to testing Ebike controller at home. 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Hopefully, you find these easy steps helpful now you can have the power of controlling the electric bike. Motor Controllers and Displays; Motors and Kits; Gear; Bike Racks; Bike Stands; Portable Bike Jumps; Security; Tools; Helmets and Protective Gear Ebike Rentals Contact Us . This is an optional display that will not appear if the active preset is #1. Ebike Conversion Kits - Ebike Batteries - Ebike Accessories - Ebike Cables and Spare Parts But before you can use the controller, you need to set it up correctly. It wont be wrong to say that Ebike controller is the heart and soul of an Ebike. For direct drive (DD) hub motors using a CA-DP device, pole count is the number of magnet pole pairs in the hub (usually between 8 to 26). }); The V3 Cycle Analyst is the next step for the CA product line to not only monitor what is going on in an ebike, but also control it. SLA: Sealed Lead Acid, the properties are more or less the same for other types of lead acid pack. Lastly, controllers may be easier to install and maintain than pedal assist systems. It also controls all the central safety and protection mechanisms of ane-bike. It has an onboard pull-up resistor, so it can work with an active hall effect device or a simple magnet and reed switch pickup. Motor Brushless Controller for Scooter Bike E-Bike. For example, if you have a bike with a 26 wheelbase and tires measuring 2, then set the controllers tire size setting as 26. Of course, there are other accessories . Arrows on the left and right show when there are more items in the current menu level, while a straight bar indicates you are at the end of the list, and pressing the next button will take you up a level. This setting is populated automatically when a known sensor type is selected. You can achieve the same thing by simply unplugging the operator throttle, but this option can be useful if you want swap between different presets with and without active throttle modes. [ PAS->Strt Thrsh ]Sets the threshold minimum time between pedal sensing events to cause the CA to assume that the rider is 'pedaling' and activate motor assist. NOTE: Many controllers have a throttle overvoltage fault similar to ThrI->FaultThrsh. The use of an Auxiliary Input device is recommended to increase or decrease the assist level on the fly while riding. Next, its important to set up your controller before your first ride. The preview line shows how many presets are current enabled and which preset is active. [ Temp->0degC Volts ]The sensor voltage at zero degrees. Do not select this mode if the CA V3 output is connected to a CA3 compatible controller since the CA will immediately apply full throttle on power-up causing the bike to run away. BLDC controllers for motors with hall sensors. After selecting your bike, youll need to enter its unique serial number. The CA can optionally monitor a temperature signal via the 2-pin plug and automatically scale back motor power as temperature crosses a threshold and heads towards the MaxTemp setpoint. So, to break down the confusion, you can see this video. The CA3 had an input plug for a digital brake cutoff sensor which can be be used to drive the throttle output signal in a 0-0.8V signal range to activate regenerative braking on suitable motor controllers, or a simple cutoff effect on generic motor controllers. When using this mode MaxPower should be set equal to or lower than the battery voltage times the controller current limit. Attach the Tester Controller to the Regular Controller. [ Disp->Main Disp ]Chooser to select 'Amps' or 'Watts' for display on the lower left of the Main Status screen. ThrO Lim: The Aux control applies a scaling factor to the configured ThrO-> MaxOut voltage. For each firmware version, there is a complete set of release notes and explanation of all the settings installed as .html files in the data/help directory. Controllers also provide a greater range of power levels, allowing you to customize the feel of your ride. Controllers with this old standard can only limit an external throttle signal from the CA plug, they cannot use the CA plug as the primary throttle input.IMPORTANT: Do not select this mode if the CA V3 output is connected to a CA3 compatible controller since the CA will immediately apply full throttle on power-up causing the bike to run away. The 3.13X1Fcode is the same as our standard release firmware, but the normal 5Hz fast log rate has been upgraded to a 55Hz 115kBaud option. It can be set in multiples of half pedal rotations for torque sensors that measure both left and right pedal force (eg TDCM). It detects the temperature of the field-effect transistors. The rider must pedal the bike up to StrtSpeed before power is applied. If neither of those features are used, this setting can be left at the maximum value. So properly connecting the battery is the key. Your email address will not be published. The digital aux input mode was added as a new feature to the CA3.1 firmware releases which provides a convenient pair of up/down buttons that can be used to adjust any of the limit settings or the pedal assist level. Get it Jan 10 - Feb 1. The signal may pulse only on forward pedal rotation with just a single wire, or it may also indicate direction of rotation which requires two wires. In a normal bike if you want to increase the speed, you have to pedal the bicycle vigorously. These settings allow the CA to accurately measure current and voltage. This is the EV equivalent to gas mileage in L/100km, and the smaller the number the better energy economy and longer range youll get from a battery pack. 1&2 En: Allows selection of one of two distinct sets of CA limit, PAS, and throttle settings. Cutoff voltage per cell varies by chemistry and application; 2.9 to 3.2 V/cell is typical for lithium ion batteries although many users set a higher cutoff to limit how far they drain their pack. (The Ah display on the 1st and 3rd screen is the net difference).